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Metal Straight Bevel Gears
  • Metal Straight Bevel GearsMetal Straight Bevel Gears
  • Metal Straight Bevel GearsMetal Straight Bevel Gears
  • Metal Straight Bevel GearsMetal Straight Bevel Gears

Metal Straight Bevel Gears

With more than 30 years production experience,Feida Machinery produces high quality metal straight bevel gears in its own factory.Our clients are from home and abroad,some of whom also include global 500 enterprises.
We look forward to cooperating with you!

Feida metal straight bevel gear are common type of bevel gear, whose teeth are arranged in straight lines along the face width and point toward the apex of the gear cone.They are mainly used to transmit motion and power between 90° intersecting shafts in transmission systems.Similar to spur gears,these components feature simple structure, ease of manufacturing, relatively low cost.

Main Parameters

Module: Represents the size of its teeth. Under otherwise identical conditions, a larger module generally means larger teeth and usually results in a higher load-carrying capacity.

Number of Teeth: The numbers of teeth on the driving and driven gears determine the transmission ratio.

Pressure Angle: Affects the force conditions during gear meshing.

Pitch Cone Angle: The pitch cone angle is an important parameter that determines the geometric shape of a bevel gear. For a pair of bevel gears with intersecting shaft axes, the pitch cone angles are closely related to the transmission ratio and the angle between the two shafts.

Face Width: Refers to the effective width of the gear tooth along the face-width direction

Material Selection

Material selection depends on factors such as load, operating speed, working environment, and required service life.

Common materials include high-quality carbon steels, alloy steels,brass.For gears that bear heavy loads and require high wear resistance, alloy steel is often used in engineering, and heat treatment methods such as carburizing, quenching and tempering are adopted to enhance the hardness and wear resistance of the tooth surface.For transmission mechanisms with smaller loads and lower operating speeds, relatively economical materials can be selected based on cost and usage requirements.

Manufacturing Process

Feida has been producing straight bevel gears in its own workshops, which cover 30,000 square meters and include a gear workshop, a CNC processing workshop, a forging workshop, etc.The production process include raw materials screening,forging,turning,gear milling,heat treatment,grinding,inspection,and packaging.

How do you ensure gear quality and consistency?

Feida has obtained lSO9001:2015 Quality system authentication. Each product is manufactured in strict accordance with the standard process and must pass the quality inspection from raw materials to packaging before it can be delivered to the customer.Therefore,We are equipped with various high-precision measuring instruments,including mechanical test machine, material analysis spectrometer, coordinate measuring machines (CMM), roughness tester, hardness tester, etc.

cmmgear measuring devicemechanical test machineoptical measuring device

Differences Between Metal straight bevel gears, Metal Spur Gears,and Metal Helical Gears

Comparison Metalstraight bevel gear Metal Spur Gear Metal Helical Gear
Tooth shape & shaft arrangement Teeth on a conical surface;used for intersecting shafts(mostly 90 degrees) Teeth parallel to axis;used for parallel shafts Teeth inclined at a helix angle;used for parallel shafts
Transmission smoothness Poor-teeth contact along full width simultaneously,resulting in higer noise Poor-full tooth width engages/disengages suddenly,causing high impact Excellent-gradual tooth engagement,low shock and vibration
Load-carring capacity Moderate-can handle high torque but overall capacity lower than helical Moderate-lower contact ratio High-large contact ratio,uniform load distribution
Axial thrust Very low None Significant-requires thrust bearings
Transmission efficiency High(95-97%) Highest(95-99%) High,slightly lower that spur
Manufacturing complexity & cost Relatively simple,but slightly more complex than spur Simplest and cheapest Complex,cost roughly 3x that of spur gears
Noise & vibration Considerable noise;limited to low-speed applications Noisy at high speeds Low noise,low vibration
Typical applications low-speed intersecting-shaft drives:automotive differentials,right-angle drives low-speed,light-load:home appliances,machine tools,simple reducers High-speed,heavy-load:automotive transmission,industrial gearboxes

After-sales services

Feida has established a comprehensive after-sales service system,which provide timely technical support and solutions to ensure that customers have no worries during use.

Applications

Our metal straight bevel gears are primarily used to transmit motion and power between two intersecting shafts, with a particular strength in 90-degree right-angle drives.

Automotive and transportation

The most typical use is in automotive differentials, where they transfer power to the wheels and enable smooth cornering. They are also found in gearboxes, motorcycles, electric vehicles, etc.

Construction and mining machinery

Widely used in heavy-load drives for construction and mining equipment, such as stacker-reclaimers, anchor winches, and similar machinery.

General industrial machinery

Applied in various gear reducers, machine tools, printing presses, packaging machinery, and equipment in the chemical, cement, and metallurgical industries.

Everyday and small equipment

Commonly seen in power tools (e.g., electric drills), garden machinery (e.g., lawnmowers), agricultural machinery, household appliances, toys, and financial equipment (e.g., ATMs).

FAQ

Are you a manufacturer or a trading company?

We are an experienced factory ,specializing in manufacturing mechanical transmission components since 1988.

Can you produce gears with special heat treatment?

Yes, we can provide quenching & tempering, carburizing & quenching, high-frequency hardening, carbonitriding, nitriding, and other heat treatments according to your requirements.

What is your Minimum Order Quantity (MOQ)?

Normally,100pcs,but can accept low quantity in some special conditions.

What is the packaging like?

Outer packing includes wooden cases, woven bags, or export wooden pallets, with foam-filled inner packing to ensure the packaging is moisture-proof, well sealed, strong, lightweight, and easy to transport.

How do you maintain successful business relationships with clients?

We have always adhered to the core values of"the most reliable quality and the best service" and continued to improve and optimize ourselves.

Send Inquiry
Contact Info

Please submit your email to receive our price list for gears, precision parts and sheet metal parts. You can expect our reply within one business day.

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